一本到国内在线视观看

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              Prepared for Power

              Blast and peening solutions for the Automotive Industry

              Wheelabrator's Extensive Automotive Experience

              A great number of our largest customers come from the Automotive sector, and many of our innovations and product developments evolved from designing solutions for this rapid-development industry.

              Automotive manufacturers are constantly striving to make their components, stronger, faster and/or lighter with strict cost restraints. Wheelabrator works with the OEMs and their suppliers to support them in this quest to strengthen, clean and polish parts to improve performance.

              In addition to developments in the surface finishing and shot peening processes, Wheelabrator invests a great deal of time and effort in the research and development of complex materials handling and automation, in order to develop truly integrated in-line solutions to fit in today‚Äôs production lines.

              Wheelabrator specialises in custom-designed shot peening and surface preparation solutions to provide a solution to your challenges. With global innovation) and global machine support, we can support your peening and surface preparation needs.

              Similarly, we have used our experience gained from the design and manufacture of 1000's of blast machines to create a full range of "standard" machines.

               

              Browse the Component categories to find the typical machines used to clean and/or peen automotive parts and structures.

               

               

              Axle Parts

              • Cross Member or Axle Carrier
              • Transverse Control Arm
              • Rear Axle Shaft or Differential Shaft
              • Axle Tube
              • Axle and Axle Parts
              • Steering Knuckle (Cast or Forged)
               

              Component

              Application

              Typical Machine Solution 

               cross member axle part Cross Member or
              Axle Carrier
              Cleaning and
              Shot Peening

              Satellite Table Machines (wheelblast), 
              Satellite Table Machines (airblast), 
              Horizontal/Mesh Belt Machines (wheelblast)
              Transverse Control Arm Automotive Axle component  Transverse Control Arm Cleaning
              Batch Tumblast or
              Continuous Throughfeed (Tumblast Type) Machine
               Rear Axle Shaft or Differential Shaft Rear Axle Shaft or Differential Shaft
              Cleaning and Shot Peening
              Horizontal/In-line Blast Machine
                Axle Tube
              Cleaning,
              Interior/Exterior Peening
              Continuous/Pass Through Hanger Type Blast Machine,
              Frame Machine,
              Mesh Belt Machine (or Chain Conveyor ~ Horizontal Belt)
                Axle and Axle Parts
              Cleaning,
              Weld Cleaning, Peening
              Continuous/Pass Through Hanger Type Blast Machine
              Frame Machine
                Steering Knuckle
              (Cast or Forged)
              Desanding or Descaling
              Batch Tumblast or 
              Continuous Throughfeed (Tumblast Type) Machine

              Bodywork

              • Side Columns and Pillars
              • Chassis
               

              Component

              Application

              Typical Machine Solution 

              side column and pillar  Side Columns and Pillars Cleaning
              Continuous/Pass Through Hanger Type Blast Machine
              Frame Machine
               chassis Chassis

              Cleaning,
              Weld Cleaning,
              Shot Peening

              Continuous/Pass Through Hanger Type Blast Machine
              Frame Machine 
               chassis
              Chassis - 02
              Cleaning,
              Weld Cleaning,
              Shot Peening
              Continuous/Pass Through Hanger Type Blast Machine
              Frame Machine

              Brakes

              Traditionally brake discs have been desanded and cleaned direct from the foundry's cooling process in continuous through feed machines, a type of tumble blast machine.

              But as automotive parts are becoming more sophisticated and valuable, many automotive manufacturers and suppliers are choosing to desand and clean discs in a manner where there is no part-on-part contact, and without the tumbling action. This can be achieved in inclined belt machines, where the brake disc is held in a vertical position and blasted from both sides whilst gently passing through a continous machine.

              • Brake Drum
              • Brake Disc
              • Brake Calliper
               

              Component

              Application

              Typical Machine Solution

              Brake Drum Cleaning and Deburring
              Inclined Belt Machine (Horizontal Machine),
              Continuous Throughfeed (Tumblast Type) Machine (CT or DT depending on component size and weight),
              Tumblast Machine (ST, DTC),
              Hanger Type Machine 
               Brake discs Brake Disc  Cleaning and Deburring
              Inclined Belt Machine (Horizontal Machine),
              Continuous Throughfeed (Tumblast Type) Machine (CT or DT),
              Tumblast Machine (ST, DTC)
                Brake Calliper Cleaning and Deburring Continuous Throughfeed (Tumblast Type) Machine (CT or DT),
              Tumblast Machine (ST, DTC)

              Typical machine solution:
              Typical machine solution:

              Clutch

              • Spring Collar or Disc Spring
              • Rubbing Plate
              • Clutch Plate
              • Clutch Housing

              Component

              Application

              Typical Machine Solution

              Spring Collar or Disc Spring  Spring Collar or Disc Spring  Cleaning and Shot Peening
               
              Satellite Table Machine
              Pass Through Hanger Type Machine
              Rubbing plate Rubbing Plate
              Cleaning and Shot Peening
              Satellite Table Machine
              Pass Through Hanger Type Machine
              Clutch plate 
              Clutch Plate
              Cleaning and Shot Peening
              Satellite Table Machine
              Pass Through Hanger Type Machine
              Clutch housing
              Clutch Housing
              Cleaning and Shot Peening
              Satellite Table Machine

              Engine

              Engine castings in iron and light metals such as aluminium need to be cleaned of sand and deburred, internal bores need cleaning, and sometimes a surface finish is required in preparation for subsequent processes.

              • Engine Block, Crankcase, Cylinder Head,
              • Oil Sump, Crankshaft, Camshaft,
              • Exhaust Manifold, Cylinder Liner,
              • Cylinder Head Cover, Steering Housing Cover,
              • Air Compressor, Gearbox Output Shaft,
              • Axle Drive Shaft, Valve Spring, Rocker Arm,
              • Piston, Connecting Rod.

              Component

              Application

              Typical Machine Solution

              Engine Block
              (Iron and Light Metal - (sand, gravity and pressure die-cast workpieces)
              Desanding, Cleaning, Deburing and Surface Finishing
              Manipulator Type Machines (DS, DV, MAC) and Robot Gripper Machines are ideal for complex parts with many channels
              Continuous Hanger Type Machines (Spinner Hanger Machines) can be used for less complex components and lower output requirements
              Air Blast Machines can be used for additional internal blasting applications, such as the Advanced Internal Cleaning (AIC) machine.
              Crankcase
              (Iron and light metal - sand, gravity and pressure die-cast workpieces)
              Desanding, Cleaning, Deburing and Surface Finishing
              Manipulator Type Machines (DS, DV, MAC) and Robot Gripper Machines are ideal for complex parts with many channels
              Continuous Hanger Type Machines (Spinner Hanger Machines) can be used for less complex components and lower output requirements
              Air Blast Machines can be used for additional internal blasting applications, such as the Advanced Internal Cleaning (AIC) machine.

              Cylinderhead Desanding and Cleaning Manipulator Type Machines (DS, DV, MAC) and Robot Gripper Machines are ideal for complex parts with many channels
              Air Blast Machines can be used for additional internal blasting applications, such as the Advanced Internal Cleaning (AIC) machine.

              Oil Sump Desanding and Cleaning
              Manipulator Type Machines (DS, DV, MAC) and Robot Gripper Machines are ideal for complex parts with many channels
              Continuous Hanger Type Machines (Spinner Hanger Machines)

              Crankshaft Desanding and Cleaning of cast crankshafts, Deburring of forged crankshafts
              Manipulator Type Machines (DS, DV, MAC)
              Continuous Hanger Type Machines (Spinner Hanger Machines) can be used for less complex components and lower output requirements

              Camshaft Desanding and Cleaning
              Hanger Type (Spinner Hanger) Machine
              Tumblast Machine (ST, DTC) or Continuous Tumblast Machine

              Exhaust Manifold Desanding and Cleaning
              Tumblast Machine (ST, DTC) or Continuous Tumblast Machine depending on output required and material (iron castings)

              Cylinder Liner
              Desanding and Cleaning
              A custom-designed Horizontal Machine solution is proposed

              Cylinder Head Cover Desanding and Cleaning
              Manipulator Type Machines (DS, DV)
              Hanger Type (Spinner Hanger) Machine

              Steering Housing Cover
              Desanding and Cleaning
              Manipulator Type Machines (DS, DV)
              Hanger Type (Spinner Hanger) Machine

              Air Compressor
              Desanding and Cleaning
              Manipulator Type Machines (MAC)
              Hanger Type (Spinner Hanger) Machine

              Gearbox Output Shaft
              Desanding and Cleaning

              Satellite Table Machine (wheelblast)
              Satellite Table Machine (airblast)


              Axle Drive Shaft Desanding and Cleaning
              Satellite Table Machine (wheelblast)
              Satellite Table Machine (airblast)
              Valve Spring Peening and Descaling
              Spring Peening Machine (wheelblast)
              Tumblast Machine (without process security)

              Rocker Arm Cleaning Tumblast Machine
              Piston Cleaning Hanger Type Machine
              Connecting Rod Cleaning Tumblast Machine

              Gears

              Gear and transmission components can be shot peened to increase the resistance to fatigue. These components can be shot peened by either wheelblast or airblast technologies, and the best solution will depend on your application, quantities and production processes.

              • Drive shaft, Gear shaft, Reverse Lock,
              • Outer Disc Carrier, Switching Piston Valve Plate,
              • Camshaft Drive Chain Plate, Gear Housing,
              • Parallel Feed Body, Sliding Coupling,
              • Epicyclic Gear, Housing, Central Gear

              Shot Peening Process Benefits:

              • Increase fatigue strength by at least 60%. In fully controlled conditions, it is possible to more than double the fatigue strength.
              • Increase bending strength.
              • Delay crack and micro-fissure formation in highly stressed components as the compressive stress prevents initiation and propagation.

              Superfinishing Process Benefits:

              • Low Ra finish, which can improve life of the part by as much as 30% for metal to metal contact.
              • Noise and vibration reductions.
              • Operating temperature reduction.
              • Wear and pitting reduction.

              These benefits will lead to longer lasting and better performing components.

              Peening and Superfinishing: Some Test Results
              As manufactured  Shot Peened  Shot Peened and Super Finished 
              Surface Hardness  750 Hv 800Hv 800Hv
              Maximum Compressive Residual Stress   1300 to 1400MPa 1300 to 1400MPa
              Bending Fatigue Strength 700MPa 900MPa (+30%) 1350MPa (+100.0%)
              Roughness/Surface Finish
              0.29µm 0.32µm 0.06µm

               

              Gear and Transmission Components


              Component

              Application

              Typical Machine Solution

               Drive shaft Drive Shaft  Cleaning and Shot Peening
              Satellite Table Machine (airblast)
               Gear shaft Gear Shaft
              Cleaning and Shot Peening  Satellite Table Machine (airblast), Flexible Cell CFX range (airblast)
               reverse lock Reverse Lock
              Cleaning and Shot Peening
              Satellite Table Machine (airblast), Flexible Cell CFX range (airblast)
               Outer Disc Carrier Outer Disk Carrier
              Cleaning and Shot Peening  Satellite Table Machine (airblast), Flexible Cell CFX range (airblast)
                Switching Piston Valve Plate
              Cleaning and Shot Peening  Continuous Hanger Type Machine (wheelblast),
              Robot Gripper Type Machine (wheelblast)
               Camshaft Drive Chain Plate Camshaft Drive Chain Plate
              Cleaning Horizontal/In-line Blast Machine (wheelblast)
               Gear housing Gear Housing
              Cleaning  Manipulator Type Machine (wheelblast),
              Continuous Hanger Type Machine (wheelblast)
               Gear Housing Gear Housing 02
              Cleaning Manipulator Type Machine (wheelblast),
              Continuous Hanger Type Machine (wheelblast)
               parallel feed body Parallel Feed Body
              Cleaning and Shot Peening 

              Satellite Table Machine (airblast), Flexible Cell CFX range (airblast), 
              Continuous Hanger Type Machine (wheelblast)

               Sliding Coupling Sliding Coupling Cleaning and Shot Peening Satellite Table Machine (airblast), Flexible Cell CFX range (airblast) 

              Steering

              • Steering Control Shaft or Gear Rod
              • Steering Wheel

               

              Component 

              Application

              Typical Machine Solution 

               steering knuckle Steering Control Shaft or Gear Rod
              Cleaning and Shot Peening
              Horizontal/In-line Blast Machine (wheelblast)
               steering wheel Steering Wheel
              Cleaning and Deburring
              Satellite Table Machine (airblast)

              Suspension

              • Coil Spring
              • Wheel Suspension
               

              Component

               Application

               Typical Machine Solution

                Coil Spring Shot Peening  Spring Peening Machine
               Wheel suspension Wheel Suspension Desanding and Cleaning Continuous Throughfeed (Tumblast) Machine,
              Batch Tumblast Machine

              Track

              • Rear Axle Shaft Wheel
              • Sliding Joint Housing
              • Sliding Joint Hub
              • Transverse Control Arm
              • Ring Hub
              • Gear Wheel
               

              Component 

              Application 

              Typical Machine Solution

                Rear Axle Shaft Wheel Cleaning and Deburring Batch Type Tumblast Machine,
              Continuous Throughfeed (Tumblast) Machine
               Sliding Joint Housing Sliding Joint Housing Cleaning and Deburring
              Batch Type Tumblast Machine,
              Continuous Throughfeed (Tumblast) Machine
               sliding joint hub Sliding Joint Hub
              Cleaning and Shot Peening
              Horizontal / In-line Blast Machine
               Transverse Control Arm Transverse Control Arm Cleaning Batch Type Tumblast Machine,
              Continuous Throughfeed (Tumblast) Machine
               Ring Hub Ring Hub Cleaning
              Batch Type Tumblast Machine,
              Continuous Throughfeed (Tumblast) Machine
                Gear Wheel Cleaning and Shot Peening
              Table Machine,
              Satellite Table Machine

              Cleaning
              Cleaning

              Wheels

              • Wheel Rim
               

              Component

              Application

              Typical Machine Solution

              wheel rim  Wheel Rim Deburring Rotary Table and Continuous Rotary Table Machine
              Aluminium wheel rims are blasted to achieve a homogeneous and burr-free surface in preparation for subsequent powder coating. Rotary Table machines are used for special rims and low capacities (cycle around 2-3 minutes) and line integrated Rotary Table machines, working in cycles of around 15 seconds. The continuous rotary table machines are available in single or double strand versions.
              一本到国内在线视观看
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